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Company：EVERTECHLASER

Phone：+86-18665189967

Email：ljl@etl-laser.com

Address：NO.B Building,Zhuweitian shenzai Industrial Zoon Fenggang Town Dongguan City,Guangdong Province.

In the era of "machine substitution", special laser cutting machine for sound film

Publish Time：2024-01-05

In the era of "machine substitution", special laser cutting machine for sound film
In early 2013, a company in Huizhou specialized in producing eardrums for mobile phone receivers (referred to as sound membranes) for South Korea's Samsung. The sound membrane is the diaphragm used for speaker playback. In earpiece speakers and dome speakers, for the convenience of assembly, the dome membrane and the voice coil are often bonded together to form a component.
In the traditional production line: hundreds of small die-cutting machines are distributed in the workshop, one die-cutting machine for each person, and the employees repeat a mechanical die-cutting action like a robot. Each worker can die-cut about 30,000 sound films per shift. , high labor intensity and high risk (hand die cutting), especially due to factors such as "the difficulty of recruiting ordinary workers" and "rising labor prices". Factory owners urgently need to "replace people with machines" to change the current decline in product prices that the factory is facing. , the dilemma of rising costs...
According to acquaintances, after conducting on-site inspections in the factory workshop, our research and development team overcame various technical difficulties day and night, and finally successfully developed the "Sound Film Laser Special Cutting Machine". Since then, the keyword "Sound Film Laser Special Cutting Machine" has emerged in the industry.
The special sound film laser cutting machine consists of two major structures: the mechanism operating part and the laser component. The two major structures are controlled by a computer and special software to achieve high-speed and precise cutting of the sound film, and are equipped with a specially developed "sound film automatic" Packing Machine".
Equipment operating mechanism: It adopts a marble base and is equipped with precision linear guide rails and ball screw modules to ensure the stability of high-speed operation of the XY axis. According to the different materials and specifications of the sound film, molds matching the sound film specifications are prefabricated and fixed. In terms of operating mechanism,

The picture on the left is a sound film laser cutting machine
The picture on the right is a sound film automatic packaging machine
Laser working system: including laser, power supply, beam expander, cutting nozzle, air pressure, dust exhaust, deodorization and exhaust, etc. The upgraded version also includes high-speed laser galvanometer. The picture on the right is the matching sound film packaging machine.

After the laser cutting of the entire sound film is completed, place the entire sound film on the packaging machine platform. The machine will automatically grab each sound film and quickly and accurately place it into the corresponding packaging box. When the box is full, the equipment will automatically stop. and beeps to remind.
After the "machine replacement" in the workshop, each person was on duty with 4 devices per day, producing over 100000 pieces, greatly improving production efficiency and increasing the excellence rate to 98%. From then on, the sound film laser special cutting machine received unanimous praise from customers and the market.

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